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What are the basic functions of a solar mounting system and how does it support solar photovoltaic panels and ensure their stability?

What are the basic functions of a solar mounting system and how does it support solar photovoltaic panels and ensure their stability?

Taizhou Dongsheng New Energy Technology Co., Ltd. 2025.07.16
Taizhou Dongsheng New Energy Technology Co., Ltd. Industry News

Basic functions of solar mounting systems

The main function of solar mounting systems is to support and fix solar photovoltaic panels to ensure that they remain stable and reliable during installation. The mounting system not only needs to provide the necessary support, but also needs to ensure that the solar panels can receive sunlight at the best angle and direction according to the specific conditions of the installation location, so as to maximize the power generation efficiency of the photovoltaic system. At the same time, the mounting system must also withstand the influence of external environmental factors such as wind, snow pressure, temperature difference, etc., so its design and material selection are crucial.

How does the solar mounting system support solar photovoltaic panels?

The solar mounting system supports solar photovoltaic panels through a series of fixing and connecting components. The bracket itself is composed of multiple metal materials, common materials include aluminum alloy, steel, stainless steel, etc., with strong mechanical strength and durability. The design of the bracket is usually divided into two main forms: ground bracket and roof bracket, which differ in installation method and structural requirements.

Ground brackets are usually used in large photovoltaic power plants, and their bracket systems generally need to be fixed by infrastructure. These brackets need to bear large loads, so they are generally made of sturdy materials, and the height and angle of the bracket need to be customized according to the local geographical location and climatic conditions to ensure that the solar panels can work at the maximum sunlight angle. Rooftop brackets are mostly used for photovoltaic systems in residential and commercial buildings. When installed, the brackets will be fixed on the roof of the building. The structure and height of the brackets are usually low, and the load-bearing capacity and stability of the roof must be considered during design.

How to ensure the stability of solar bracket systems

To ensure the stability of solar bracket systems, multiple factors need to be considered. The first is the structural design of the bracket. The strength of the bracket must be large enough to withstand the weight of the solar panel and the pressure of the external environment. In order to ensure the stability of the bracket, the connecting parts of the bracket need to be fastened with strong screws and nuts to avoid loosening or deformation due to wind or other external forces.

The wind resistance of the bracket system is an important indicator to ensure stability. The solar bracket system must be designed to cope with strong winds in extreme weather conditions. Through reasonable structural layout and angle adjustment, the bracket can reduce the impact of wind on the panel and improve wind resistance. Especially in islands, mountainous areas or other areas with strong winds, the design of the bracket system must strengthen its resistance to wind.

In addition to wind, snow pressure is also an important factor affecting the stability of the bracket. The weight of snow may cause the bracket to deform or damage. Therefore, the design of the bracket system needs to take into account the amount of snow and the weight of snow in different regions, and use appropriate structures and materials to ensure that the bracket can maintain stability in heavy snow weather.

Mounting Material

Features

Suitable Environments

Aluminum Alloy

Lightweight, corrosion-resistant, high strength

Suitable for mild climates and inland areas

Galvanized Steel

High strength, lower cost, good corrosion resistance

Suitable for most climate environments

Stainless Steel

High strength, strong corrosion resistance, high temperature resistance

Suitable for marine and high-humidity areas

Mounting Design Factor

Impact on Solar Panel Efficiency

Explanation

Angle Adjustment

Improves solar panel sunlight reception

Adjusting the angle of the panel to the ground increases the exposure to sunlight

Layout Design

Reduces shading effects between panels

Proper layout ensures that panels are not shaded by each other

Mounting Height & Position

Avoids obstruction of sunlight

The installation location should ensure maximum exposure to sunlight for the panels

Connection method of bracket system and solar panel

The connection method of the bracket system and solar panel is also one of the important factors affecting its stability. Usually, solar panels are connected through fixing clamps, bolts, slots and other structures on the bracket. The connection between the panel and the bracket should be firm to avoid displacement or falling off of the panel due to external force.

The design of the connection part must take into account the thermal expansion and contraction of the panel. Under sunlight, the panel will expand or contract due to temperature changes, so the bracket connection part needs to have a certain degree of elasticity to adapt to the thermal expansion and contraction of the panel. This can avoid stress concentration between the bracket and the panel caused by temperature difference changes and ensure the long-term stability of the system.

Durability and material selection of bracket system

The durability of the bracket system is directly related to its stability in long-term use. Choosing the right material is the key to ensure the durability of the bracket. Common bracket materials include aluminum alloy, galvanized steel and stainless steel, which have good corrosion resistance and mechanical strength and can maintain stable performance in long-term outdoor environments. For installation in marine or high-humidity areas, it is particularly necessary to select materials with strong corrosion resistance to prevent sea breeze or humid air from corroding the bracket and affecting its service life.

Anti-corrosion treatment of the bracket surface is also very important. Many brackets use anti-corrosion technologies such as galvanizing, anodizing or coating, which can effectively extend the service life of the bracket and reduce maintenance costs.

The impact of the bracket system on the power generation efficiency of photovoltaic panels

In addition to supporting and stabilizing solar panels, the solar bracket system also affects the power generation efficiency of photovoltaic panels. The angle and orientation of the bracket design determine the efficiency of photovoltaic panels in receiving sunlight. By adjusting the angle between the panel and the ground, the contact area between the panel and the sunlight can be maximized, thereby improving the power generation efficiency of the photovoltaic system.

The layout design of the bracket system also affects the arrangement of the panels. Reasonable bracket layout can reduce the shading between photovoltaic panels, so that each panel can receive sunlight as much as possible, avoid the occurrence of shading effect, and increase the overall power generation.

Installation and maintenance of solar support system

The installation process of solar support system needs to be carried out strictly in accordance with the design requirements. When installing the support, the accuracy of its position, angle and structure should be ensured to ensure the stability and efficiency of the system. During the actual installation process, it is necessary to check the various connection parts of the support to ensure that all parts are fastened reliably to prevent loosening or deformation.

The maintenance of the solar support system is also an important part of ensuring its stability. Regularly check the connection parts, wind resistance, corrosion resistance, etc. of the support system, and replace the aging or damaged parts in time, which can extend the service life of the support and ensure the long-term stable operation of the photovoltaic system.