PV/Solar Mounting System Manufacturers

Importance of mounting system in distributed photovoltaic applications

With the continuous advancement of clean energy policies, the application of distributed photovoltaic power generation in industrial plants, agricultural facilities, residential buildings and complex projects continues to expand. In this process, the photovoltaic bracket mounting system is not only the structural basis for connecting components to the ground or buildings, but also related to the stability, efficiency and life of the overall operation of the photovoltaic power station. Since its establishment in 2009, Taizhou Dongsheng New Energy Technology Co., Ltd. has been deeply engaged in the research and development and integrated installation of distributed photovoltaic bracket systems. Its mounting system has formed a systematic and standardized service model in practice, providing reliable products and solutions for thousands of photovoltaic power station systems at home and abroad.

Bridge between structural support and environmental adaptation
The mounting system is the basis for the safe and stable arrangement of photovoltaic components, cable lines and related electrical equipment. Its primary function is to provide reliable support for components to ensure their operation in complex environments such as long-term sunshine, wind pressure, rain, snow and corrosion.
The mounting system provided by Taizhou Dongsheng New Energy Technology Co., Ltd. covers a variety of scenarios such as rooftop photovoltaics, ground power stations, carport systems and fish-light complementary projects. Each scenario has different requirements for the structural stability, angle adjustment ability, wind resistance and corrosion resistance of the bracket system. Therefore, the Dongsheng team has developed a variety of installation structures and accessories through years of project accumulation to match the changing environmental conditions.

Combining local conditions with mechanical analysis
The preliminary design of the mounting system needs to comprehensively consider parameters such as roof structure (such as flat roof, pitched roof, color steel tile, concrete), ground geological conditions, water distribution, geographical location wind pressure and snow load. Taizhou Dongsheng New Energy Technology Co., Ltd. will use structural modeling software and solar simulation system to simulate the bracket layout and component angle at the beginning of the project to ensure stable structural load distribution while maximizing light.
For example, on the color steel tile roof, the company uses a special clamp combined with a lightweight aluminum alloy rail design to reduce additional pressure on the roof structure; in the fish-light complementary project, Dongsheng designed a pile foundation system with a lifting structure to ensure the safety of components without affecting aquaculture operations.

Taking into account both structural strength and convenient construction
The types of mounting systems launched by Taizhou Dongsheng New Energy Technology Co., Ltd. include fixed brackets, adjustable angle brackets, tracking brackets, etc., and different material combinations are selected according to project requirements, such as hot-dip galvanized steel, aluminum alloy, stainless steel, etc.
*Aluminum alloy bracket: suitable for distributed roofs, light weight, easy to install, and has good corrosion resistance;
*Hot-dip galvanized steel structure: commonly used in ground power stations and carport systems, with stronger mechanical strength;
*Customized stainless steel components: suitable for seaside or high-corrosion areas, such as areas with significant water vapor impact in fish-light complementary projects.
To ensure the durability of materials, all metal brackets of Dongsheng have passed multiple anti-corrosion treatment processes. The products comply with the ISO quality management system and have obtained a number of structural mechanics and utility model patents to ensure that the system maintains relatively stable structural performance during its life cycle.

Standardization and modularization of installation process: both efficient construction and risk control
An efficient installation process can significantly reduce labor costs and construction period, while reducing safety hazards such as structural deformation and loosening caused by improper installation. Taizhou Dongsheng New Energy Technology Co., Ltd. relies on its own engineering experience and modular product design to form a set of standardized processes covering on-site survey, system design, pre-assembly of accessories, on-site construction guidance, installation acceptance and other links:
* On-site mapping and preliminary layout
* Structural mechanics analysis and material optimization
* Pre-assembly and on-site installation guidance
* Construction records and quality acceptance
This process system not only improves installation efficiency, but also enhances the long-term reliability of the system structure.

System guarantee brought by integrated service capabilities
Taizhou Dongsheng New Energy Technology Co., Ltd. not only provides structural products, but also establishes an integrated service system covering design, procurement, logistics, installation, and after-sales. Its core advantages are:
* Informatization collaboration platform
* Material traceability system
* Installation team training mechanism
* Post-maintenance response mechanism
This integrated service model reduces customers' management costs and improves the delivery efficiency and maintenance convenience of the entire photovoltaic system.

Development trends and challenges of mounting systems in the industry
With the continuous expansion of new application scenarios such as BIPV (building integrated photovoltaics), vertical agricultural photovoltaics, and heavy-duty industrial roof photovoltaics, traditional bracket systems face challenges in terms of structural adaptability, aesthetic appearance, lightweight and load balance. Future mounting systems need to:
* Customized design capabilities
* Strengthen digital simulation capabilities
* Promote modular construction concepts
* Increase adjustability and intelligent components
The technology and service capabilities accumulated by Taizhou Dongsheng New Energy Technology Co., Ltd. in long-term project practice will become an important basis for its continued adaptation to industry development trends.

Engineering value and practical exploration of mounting system in distributed photovoltaic field

As the global energy structure accelerates its transformation, distributed photovoltaic power generation systems have become an important form of promoting the development of renewable energy due to their flexibility, wide distribution, and convenient access. In the entire system, the mounting system, as a connecting bridge between photovoltaic modules and building structures, not only carries the function of mechanical fixation, but also plays an important role in the power generation efficiency, safe operation, and life management of power stations. Taizhou Dongsheng New Energy Technology Co., Ltd. has been deeply engaged in this field for many years and has built a complete set of standardized and customized mounting system solutions, which are highly representative of the industry.

Functional role of the mounting system: not only a supporting structure, but also a system guarantee
In traditional cognition, photovoltaic brackets are regarded as simple metal structural parts that are responsible for supporting components. From an engineering perspective, the mounting system needs to face complex wind loads, snow loads, earthquakes, temperature difference deformations, etc., and the actual performance is far more than just load-bearing.
In the product design of Taizhou Dongsheng New Energy Technology Co., Ltd., the mounting system has the following basic functions:
* Ensure the long-term stable operation of the components to avoid displacement and tilt;
* Ensure the reasonable design of the inclination and azimuth angles to improve the power generation efficiency;
* Support structural adaptation under different basic environments (such as color steel roofs, concrete roofs, soft soil floors, and water bodies);
* Rapid deployment, convenient large-scale installation, and reduced on-site construction intensity;
* Support the convenience of the structure for later inspection and maintenance.
The realization of these functions depends on the cross-integration of multiple disciplines such as structural mechanics, environmental engineering, and material technology.

Provide systematic solutions for different scenarios: subdivided bracket product line
The mounting system of Taizhou Dongsheng New Energy Technology Co., Ltd. covers multiple application scenarios, including the following typical categories:
*Rooftop photovoltaic mounting system: including concrete roof fixed type, color steel tile clamping type, inclined roof hook type, etc., focusing on solving the problems of load distribution and roof waterproofing;
*Ground power station mounting system: a structural system based on ground piles (screw piles, prefabricated piles, pile driving) foundation, which can cope with different soil conditions;
*Carport photovoltaic structure system: has both sunshade and power generation functions, and meets the load-bearing and rain drainage requirements of multiple parking spaces;
*Fish-light complementary system: adopts a lifting pile foundation design to avoid the influence of water obstruction, while taking into account the convenience of construction;
*Distributed customized projects: provide modular structures and exclusive design solutions for non-standard scenarios such as enterprise factories, schools, and parks.
Each type of system is carefully optimized in terms of structural stability, installation convenience, and corrosion resistance.

Material selection strategy: balance between mechanical properties and durability
The material selection of the mounting system needs to comprehensively consider strength, weight, cost and environmental adaptability. Dongsheng mainly uses the following types of materials:
* Aluminum alloy profiles (such as 6005-T5): commonly used in roof systems, light weight, easy to process and install, and have strong corrosion resistance after anodizing treatment on the surface;
* Hot-dip galvanized steel: suitable for ground and carport systems, with high strength, the thickness of the galvanized layer is controlled to be above 80μm, suitable for high wind pressure and high humidity environments;
* Stainless steel components (such as 304/316 bolts and clamps): used in key connection parts to ensure durability and corrosion resistance of the connection.
Dongsheng has established a complete supply chain management and material testing mechanism in material selection to ensure system stability from the source.

Modular design improves installation efficiency
The mounting system products of Taizhou Dongsheng New Energy Technology Co., Ltd. emphasize modular and pre-assembled structures, and improve on-site construction efficiency and reduce the probability of errors through standardized component design. The main modular ideas are as follows:
* Standard rail and fixture universal design: adapt to components of different sizes to reduce the difficulty of inventory management;
* Quick connection structure: reduce the number of bolts and installation steps, and improve assembly speed;
* Integrated pre-installed components: such as pre-fixed angle aluminum, connecting fasteners, base, etc., to reduce on-site operation time;
* Partitioned packaging and labeling: facilitate construction units to quickly identify and arrange.
* Modularization not only improves construction efficiency, but also brings convenience to the later operation and maintenance of the system.

From early design to later maintenance: integrated full-cycle management
The successful application of the mounting system is inseparable from the full chain cooperation from design, production, installation to maintenance. Dongsheng proposed the concept of "integrated service" to provide customers with complete bracket solutions, including the following processes:
* Site survey and foundation analysis: collect key data such as roof structure, wind speed, and sunshine hours;
* Structural design and simulation analysis: complete load calculation and wind resistance assessment through special software;
* Engineering drawings and bill of materials output: ensure accurate procurement and layout of construction units;
* Construction technical guidance and supervision: assist in on-site installation, acceptance and commissioning;
* Operation and maintenance suggestions and periodic inspection mechanism: provide projects with later structural inspection suggestions and service docking.
Dongsheng's service team can provide customized operation and maintenance manuals and technical training according to project requirements to assist in the long-term operation and management of power stations.

Directions for meeting future challenges: digitalization, lightweight and intelligent collaboration
With the emergence of emerging applications such as BIPV and integrated photovoltaic storage and charging, mounting systems will face more new requirements. Taizhou Dongsheng New Energy Technology Co., Ltd. has carried out reserves and research and development in the following directions:
* Lightweight structure: Research and develop new aluminum-magnesium alloy and composite material structures to reduce roof loads;
* Intelligent design platform: Establish an online bracket selection system to support customers to automatically generate design drawings and BOMs after entering parameters;
* Collaborative construction management system: Through code scanning, digital modeling and other means, visual management of on-site assembly is realized;
* Eco-compatible design: Meet the environmental requirements of agriculture, fisheries, forestry and photovoltaic coexistence scenarios.
These explorations will further enhance the adaptability and engineering value of the mounting system in future new energy applications.